High-Speed Stamping for Stator Cores Manufacturing
High-speed stamping delivers precise, consistent stator laminations with tight dimensional control, low burrs, and efficient production for demanding motor applications.
High-speed stamping is a continuous manufacturing process that uses high-speed presses and precision dies to produce motor laminations rapidly and consistently from electrical steel. It enables accurate dimensions, controlled burr height, high production efficiency, and stable quality for large-volume stator core manufacturing.
What Is High-Speed Stamping?
High-Speed Stamping View
Why High-Speed Stamping Matters?
Higher Precision
Maintain consistent dimensions throughout mass production.
Better Slot Accuracy
Improve winding quality.
Excellent Repeatability
Stable quality between batches.
Consistent Lamination Quality
Enhance motor performance.
Lower Burr Height
Reduce insulation damage.
Higher Production Efficiency
Reduce manufacturing costs.
High-speed stamping improves production efficiency, dimensional consistency, burr control, material utilization, and manufacturing stability, making it ideal for high-volume precision stator lamination production.
Lower Scrap Rate
Faster Delivery
Improve material utilization.
Support large-volume orders.
Materials We Process
We process a wide range of electrical steel grades and thicknesses to meet different motor efficiency, core loss, speed, and magnetic performance requirements.
Non-Oriented Electrical Steel (NGO) — Commonly used for stator and rotor laminations requiring efficient magnetic performance.
Low-Loss Electrical Steel — Suitable for high-efficiency motor applications with demanding core loss requirements.
High-Grade Electrical Steel — Selected for high-speed and high-performance motor designs.
Various Steel Grades — Material grades selected according to motor design, efficiency, speed, and magnetic requirements.
Our High-Speed Stamping Capability
High-Speed Presses
High-speed stamping equipment for efficient and consistent motor lamination production.
Automatic Feeding
Precise and continuous feeding of electrical steel strips into the stamping line.
Online Inspection
Real-time monitoring of critical stamping dimensions and production quality.
Coil Handling
Safe and efficient loading, unwinding, and handling of electrical steel coils.
Precision Lubrication
Controlled lubrication to reduce friction, wear, and stamping defects.
Progressive Dies
Precision dies for complex lamination profiles and high-volume production.
High-speed stamping improves production efficiency, dimensional consistency, burr control, material utilization, and manufacturing stability, making it ideal for high-volume precision stator lamination production.
Burr Control
Production Monitoring
Optimized stamping parameters and tooling clearance for consistent burr height.
Continuous process monitoring to maintain stable production performance.
Advantages
✔ Tight Tolerance
✔ High Efficiency
✔ Stable Quality
✔ Experienced Engineers
✔ OEM Support
✔ Large Production Capacity
99+
9
Years of experience
Happy clients
Quality Assurance During Stamping
Material Verification
Check electrical steel grade, thickness, and surface condition before stamping.
Press Parameter Control
Monitor stamping speed, pressure, and operating conditions for stable production.
Online Inspection
Continuously monitor critical dimensions and lamination geometry during stamping.
Burr Height Control
Measure and control burr height to maintain consistent lamination quality.
Dimensional Inspection
Verify outer diameter, inner diameter, slot dimensions, and other critical features.
Tool Condition Monitoring
Regularly inspect die wear, alignment, and cutting-edge condition.
First Article Inspection
Perform FAI to confirm the first stamped laminations meet specifications.
Final Sampling Inspection
Conduct sampling checks throughout production to ensure consistent quality.
Quality assurance during stamping ensures consistent dimensions, controlled burrs, accurate profiles, and stable quality throughout production.
Applications
EV Motors
High-speed stamping for precision stator laminations used in electric vehicle traction motors
Efficient production of compact laminations for high-speed BLDC motor applications
BLDC Motor Laminations
Industrial Motor Laminations
Generator Laminations
eMobility Motor Laminations
Reliable lamination production for pumps, fans, compressors, and automation equipment
Precision stamping for stator and rotor laminations used in generator systems
High-volume stamping solutions for electric motorcycles, e-bikes, scooters, and other electric drive systems
Servo Motor Laminations
High-precision stamping for servo motors requiring tight dimensional tolerances
Our high-speed stamping solutions support precision motor laminations for EV, BLDC, servo, industrial, generator, and eMobility applications.
Frequently Asked Questions
What is high-speed stamping?
High-speed stamping is a continuous manufacturing process that uses high-speed presses and precision progressive dies to produce motor laminations rapidly and consistently from electrical steel coils. It enables high production efficiency, accurate dimensions, controlled burr height, and stable quality.
What materials do you stamp?
We primarily stamp non-oriented electrical steel (NGO) in various grades and thicknesses for stator and rotor laminations. Material selection is based on the motor design, core loss, efficiency, operating speed, and magnetic performance requirements.
What thicknesses are available?
We can process various electrical steel thicknesses, with the specific gauge selected according to motor design, core loss, efficiency, operating frequency, and magnetic performance requirements. Common lamination thicknesses include approximately 0.20–0.65 mm, subject to material grade and production requirements.
Can you manufacture according to drawings?
Yes. We manufacture precision stator and rotor laminations according to customer drawings, 2D/3D CAD files, material specifications, dimensional tolerances, and production requirements. We also support prototype development, trial stamping, inspection, and volume production.
What tolerance can you achieve?
We can achieve tight dimensional tolerances for critical lamination features, with the actual tolerance determined by the material thickness, part geometry, tooling design, and production requirements. Key dimensions are controlled according to customer drawings and agreed technical specifications.
Do you support prototype production?
Yes. We support prototype and small-batch production for new stator and rotor lamination designs. Trial parts can be produced for dimensional verification, burr inspection, assembly testing, and motor performance evaluation before mass production.
What industries do you serve?
We serve a wide range of motor and power-generation industries, including electric vehicles, eMobility, BLDC motors, servo motors, industrial motors, generators, automation, robotics, pumps, compressors, and HVAC systems.